Inline analysis helps ensuring dependable and repeatable CIP quality, reduce CIP time to the minimum, guide the return flow for optimum re-use and keep the cleaning agent concentration in the perfect level. Conductivity, turbidity, flow, temperature ...
The benchmark for precision in level and pressure control, even with turndown and temperature changes. FOOD and LIFE SCIENCE versions available.
Temperature compensated transmitter for process pressure and level measurement in pipes and vessels | With IO-Link
Modular flush turbidity sensor for low to high turbidities 200…300,000 NTU, with IO-Link.
Ideal for e.g. phase separation, yeast harvesting, CIP return control.
Compact electromagnetic flow sensor for media with minimum conductivity >5 μS/cm | With IO-Link
Compact, modular, individually configurable temperature sensor for food applications, processes, tanks and tubes │ With IO-Link
Compact, individually configurable Mini temperature sensors and RTDs for food applications, processes, tanks and tubes │ With IO-Link
Electromagnetic flow meter with integral electronics for conductive liquids or slurries
Compact Coriolis Mass Flow and Density meter for for hygienic applications, even for challenging processes and liquids
Integral (all in one) Inductive sensor-transmitter used for in-line measurement of process liquid conductivity. Now available with IO-Link capability.
Cleaning In Place (CIP) process technology enables fast and efficient cleaning of production equipment without dismantling the components. As a result, this technique offers significantly less labor, it reduces production downtime, and it protects employees from direct contact with aggressive cleaning chemicals. CIP (clean-in-place) is a standard application in many production plants in the beverage and food industries. If required it can be complemented by steam sterilization (Sterilization In Place – SIP).
In CIP cleaning, all parts of the production equipment, i.e. tanks, pipes and process lines, with all built-in components such as pumps, valves or sensors, are cleared of product residues, traces of cleaning chemicals, microbes, bacteria or other substances by a multistep process with different rinsing and cleaning liquids. A new production process can start immediately after the CIP process.
The quality of CIP cleaning can be monitored by inline analysis or sampling after each intermediate step and at the end of the overall process.
The CIP process costs are influenced by different factors such as:
CIP control with sanitary sensors can help to increase the degree of automation and thereby
Maximum CIP Control and cleaning efficiency is typically achieved by using the following types of sensors:
A CIP cleaning process consists of several coordinated steps. In general, these are
First, the product remaining in the plant is pushed out with water or with pigs and deposits are removed during pre-rinsing. In the further steps, organic trace elements are eliminated by means of caustic and mineral deposits are removed by the use of acid. Intermediate and final steps are flushing with water.
The duration, intensity and temperature of the individual cleaning steps depend on many factors, such as the chemical properties and viscosity of the products, whether only one or several alternating products are run in a system, the technical properties of the system (e.g. tank size, tube diameter, pipe length, etc.) and production-specific devices in the process (e.g. heater, filter, spray nozzles, etc.).
Often, the process is controlled through predetermined, pre-calculated process parameters. The pressure and thus the flow rate, the temperature and the duration of each process step and the corresponding control of the valves and pumps are programmed into the PLC and then run automatically. Such a passive control for the CIP process must take into account the above factors individually. To avoid defective results and to achieve the required cleaning quality with certainty, time buffers and safety margins must be provided between each individual step. This extends the overall duration and also leads to resource losses due to changeovers that are too early or too late, i.e., too much product or chemicals can end up in the sewage.
Analytical sensors for automized CIP control such as turbidity or conductivity meters, your “eye in the pipe”, measure the quality of the liquids inline and continuously, thus enabling active control in real time, based to the momentary circumstances.
You can precisely control at any moment
This allows for
Each individual step in the CIP-SIP process must be precisely controlled for reproducible and documentable cleaning. The process conditions must be precisely monitored on a continuous basis. The corresponding sanitary sensors for temperature, pressure, and flow as well as flow monitors are available from Anderson-Negele in a wide range for individual installations and for analog and digital communication systems such as IO-Link.
For optimum and reproducible cleaning results, each acid and each caustic must be concentrated to the specified value by dosing with concentrate and fresh water. Depending on the application, this is approx. 0.5 to 1.5 % for caustic solutions and 0.5 to 1.0 % for nitric acid solutions and can be precisely monitored via conductivity measurement. In this case, high measuring accuracy and resolution with simultaneous efficient temperature compensation play the most important role for the sensor, since the specified value of the concentration must be maintained extremely precisely for a verifiable cleaning result. This is ensured by the high accuracy conductivity measurement with the ILM-4 in a separate process line.
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