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Process Analytics

Experience the Difference with Analytical Sensor Technology

Make your quality measurable with efficient process control. Analytical sensors help differentiating products through qualitative characteristics such as turbidity, conductivity or concentration …

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Dairy
Food & Beverage
Turbidity sensor for relative turbidity measurement in medium turbidity ITM-51

ITM-51 Turbidity Sensor

Modular flush turbidity sensor for low to high turbidities 200…300,000 NTU, with IO-Link.
Ideal for e.g. phase separation, yeast harvesting, CIP return control.

Food & Beverage
Turbidity sensor for four-beam turbidity measurement in low turbidity ITM-4

ITM-4 Four-Beam Turbidity Sensor

For very low turbidities 0…5,000 NTU, for pipes from DN25.
Ideal for e.g. efficiency improvement in separator automation, lauter tun and filter monitoring.
Water management e.g. fresh and waste water control

Dairy
Food & Beverage
Inductive Conductivity sensor for CIP and production processes ILM-4

ILM-4 Inductive Conductivity Sensor

Integral (all in one) Inductive sensor-transmitter used for in-line measurement of process liquid conductivity. Now available with IO-Link capability.

Dairy
Food & Beverage
Turbidity sensor for four-beam turbidity measurement in drinking water ITM-4DW

ITM-4 DW Four-Beam Turbidity Sensor

For very low turbidities 0…5,000 NTU, for pipes from DN25.
Certified for water management e.g. fresh and waste water control

Efficient Process Control thorugh process analytics: Make your quality measurable with analytical sensors

Many production and CIP processes are based on differentiating media through qualitative characteristics such as turbidity, conductivity, or concentration. Deviations in these criteria are critical for the quality of the product, and for the efficiency of the process. However, these deviations are not easily detectable.

Manual sampling is one method used for control, but this means high personnel costs and uncertainties in the quality between samples.

Time control is another option; however, a safety buffer must be considered. As a result, each phase transition leads to product loss and high costs for wastewater treatment, as many liters of valuable product or cleaning agent end up in the sewer during this buffer time.

They see what you can’t: Making quality visible with analytical sensors

Sensors for efficient Process Analytics

We invite you to “EXPERIENCE THE DIFFERENCE” with Anderson-Negele. Our analytical sensors provide a solution to exactly this issue. As your “eye in the pipe” they continuously measure the media in the running process according to qualitative criteria, thereby making the invisible visible and quality measurable.

Versatile application for improved efficiency and quality

Field cases show that Anderson-Negele analytical sensors often have a payback period of only a few weeks due to the reduction of costs, product losses and wastewater, and thanks to an improved compliance with quality criteria. Here are just a few examples:

  • CIP Control: By phase separation with an accuracy to the second in CIP control with the ILM-4 conductivity meter, water consumption can be reduced extremely significantly. In a practical case at a manufacturer of ice cream, the saving was 175,000 liters per year
  • UHT Phase Transition: Detecting loss of valuable organic milk in the UHT plant, a dairy installed ITM-51 turbidimeters to replace the previous timer-based control. The result: 118 fewer liters of product are lost with each phase transition (proven by measurement).
  • Separator Control: In a brewery, the ITM-51 turbidity sensor continuously monitors the output of the separator. The desired turbidity level was entered by means of an individual learning curve at the installed sensor. When the predefined setpoint values are reached, the yeast harvest is carried out in an automatic, accurate, and reproducible way.
  • Filtrate Monitoring: In wine production, the integrity of the filter membrane used to be monitored through a sight glass. This was very time consuming and inaccurate. Thanks to its high measuring accuracy even at the lowest turbidity levels, the ITM-4 turbidity meter is ideal for quality assurance to avoid secondary fermentation and quality degradation due to filter damage.
  • Bottling / Filling Control: With a response time of just under one second, the ILM-4 conductivity sensor can detect a phase switch with high accuracy and precisely control the corresponding valve via an active switching output. In a brewery, in filling systems for bottles, cans, and kegs, one conductivity meter each ensures that the beer ends up in the bottle and rinse water in the sewer.

More Info

Download our brochure “Analytical Sensors” for more information about possible applications and our sensor overview.