Product News

Content control with weighing systems

27 Oct 2021

In many process vessels, storage tanks and silos, precise content detection is a particular challenge. Classical measuring systems such as hydrostatic sensors, potentiometric probes, or radar often have their limitations. In some application environments, they are not precise, fast or flexible enough, not practical for technical reasons or not economical.

This is especially the case with:

• Process vessels with agitator. Here, sensors that protrude into the medium cannot be installed. The amount of substance is often in motion, creating dynamic shear forces. In such containers, precisely dosed and dynamically added ingredients must also be measurable and controllable in high precision while the process is running. Closed stirring systems often work with negative or positive pressure.
• Ingredient exchange containers such as those used for yogurt mixing, which are freely movable. For connection reasons, but also for cost reasons, these cannot be equipped individually with level sensors.
• Horizontal tanks. Here, a small change in fill level already causes a significant change in volume; likewise, inherent movement (sloshing) of liquids can make measurement by level sensors difficult. Load cells give more reliable results here.
• Tanks for bulk material, in which a surface measurement can be faulty due to irregular mass distribution (formation of piles, funnels, rat holes, etc.). In such tanks or silos, classic continuous level probes are often also not possible due to their size / probe length.

The solution: turn your container into a precision scale

They are new to Anderson-Negele, but have been field-proven for decades: Weighing systems for sanitary and non-sanitary applications, wet and dry goods, process and storage containers.

The inventory control by weight measurement

• provides a reliable, highly accurate and consistent display of the actual content, regardless of its movement or distribution.
• is completely contact-free, i.e. is not affected by movement, density, consistency or hygiene requirements of the media
• Remains unaffected by distribution in the tank, i.e. piling, bridge or rat hole formation
• does not require installation on the tank itself, so can ensure precise process control even when tanks are changed frequently.

Thanks to a variety of measuring systems, solutions are available for almost all requirements.

Weighing modules Load Disc

The Load Disc weighing systems dynamically measure the contents of process or storage containers and precisely indicate even the slightest changes in weight. They are firmly bolted between the container feet and the foundation. The very low overall height ensures stability and tilt resistance. Transverse forces caused by agitators are compensated. Their compact, sanitary design with polished surfaces and high water resistace (NEMA / IP) class that they can be cleaned in accordance with sanitary requirements in food or pharmaceutical applications.
In addition to the Load Disc pressure measuring modules, which are mounted between the vessel and the foundation, a tension measuring module is also available . The Tension Cell is inserted between the suspension and the container body in suspended containers.

Applications:

• Blending and stirring vessels
• Bulk tanks and storage hoppers
• For all types of dry products and liquids
• Also for corrosive media
• Swap vessels for mixing and blending
• For interior and exterior installations
• For hygienic and non-hygienic applications

Further benefits

• Measuring accuracy up to 0.03%
• For loads from 100 kg to 45 000 kg (150 to 100 000 lbs)
• Vaious models for individually optimized configuration
• Long service life due to 4-fold overload protction
• Big variety of mounting systems for any application and ambient condition
• Easy installation with mounting kit and connection box

Load modules Load Stand

The solid bolting makes Load Stand II a structurally load-bearing integral component and connecting element between the container base and the foundation, and ideal for large containers, tanks and skirted silos.
Thanks to the extremely long service life of the strain gauge cells and their easy replaceability, there is practically no limit to the service life of a Load Stand II.

Applications:

• Storage containers for all types of bulk materials and liquids
• For all industrial sectors
• For indoor and outdoor use

Further benefits

• For loads from 11 000 kg to 450 000 kg (25 000 to 1 000 000 lb) per support point
• Measuring accuracy up to 0,2 %
• Long service life due to the fatique life of > 20 million cycles and 200% overload protection
• Seismic rating approved
• High signal output for cable length of up to 600 m
• Control units for 1 to 120 vessels

Bolt-On Weighing Cells

Microcell® and L-Cell® are extremely long-lasting, reliable, and compact sensors for cost-efficient inventory measurement in all types of vessels, either with a leg support structure or skirted silos. This avoids measurement inaccuracies reliably due to material characteristics like the angle of repose, rat-holing, bridging, moisture content, compaction.
Depending on the vessel type, the sensors are mounted with bolt-on technology on the structural support members and shear beams support or structural skirt.

Applications:

• Precise, robust and retrofittable inventory measuring systems for all types of single or multiple containers
• For metal substructures or skirted silos
• For outdoor and indoor applications
• From 35 t total load (vessel plus contents)
• Mounting on structural profiles or skirts
• Retrofitting and calibration possible at any filling level

Further benefits

• Measuring accuracy 3-5%
• Long service life due to the fatique life of > 20 million cycles and 200% overload protection
• Easy installation with mounting tool kit, materials, and junction box
• Control units for 1 to 120 vessels

 

What’s the elephant doing here?

Anderson-Negele’s load cells of the Kistler-Morse brand have been sold in select markets for decades. KIMO is our brand ambassador for this new product line. KIMO stands for endurance, robustness and durability. In other words, characteristics that our load cells have been proven to meet, with 20 million cycles fatigue life and 200% overload protection.

You want more information?

For more details on the respective weighing systems please check out the product pages:

• Load Disc LD3: The hygienic specialist
• Load Disc LD3: The versatile allrounder
• Load Disc LD3: The process expert
• Load Stand II: The integrated silo weighing system
• Microcell / L-Cell: The bolt-on sensors

 

or have a look at our videos from our webinar presentations:

• Video Load Discs
• Video Load Stand
• Video Bolt-on Weighing Cells

 

You want to know whether our weighing systems can also help you save costs, make processes more efficient and improve your quality in your applications? We will be happy to advise you individually.

Simply contact us:

• through our contact form
• or send an email to: sales@anderson-negele.com