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Dairy

AV-9900 HTST Recorder Controller

Pasteurization Controls, Process Recorders

The AV-9900 HTST Recorder Controller is specifically designed for continuous pasteurization applications, providing the ultimate failsafe protection for your pasteurization processes. With an extensive range of configuration options and industry-leading features, this versatile unit ensures precise control and monitoring in high-temperature short-time (HTST) pasteurization.

Advanced 4-Color Printing Technology for Maximum Clarity

The AV-9900 utilizes a unique four-color printing technology on plain 12” charts with 100 divisions. This advanced system allows up to 4 independent recording ranges and input types, each color-coded to its trend pen for easy identification of multiple variables. This makes the chart simple to read and interpret, even when tracking several parameters at once.

Comprehensive Monitoring and Failsafe Protection

At the heart of the AV-9900 is its Safety Thermal Limit Recorder (STLR) functionality, ensuring compliance with legal requirements. The unit can be programmed with up to 5 selectable diversion setpoints, with remote selection available as an option. Critical product temperature is monitored using a dual-element, 1,000 ohm RTD sensor. The STLR continuously checks the sensor balance to guarantee failsafe operation.

  • Hot Product Scale & Trends in Red: Key temperature and flow diversion valve trends are printed in red for easy monitoring.
  • Multiple Divert in Green: When configured for multiple divert, the activated setpoint temperature is continuously printed in green for quick reference.

Hot Water, Cold Product, and Flow Rate Recording & Control

The AV-9900 offers integrated functionality to record and/or control hot product, cold product, hot water, and flow rate—all within a single unit. This comprehensive solution simplifies process monitoring, enabling seamless control and recordkeeping for a wide range of applications.

  • Customizable Hot Water Control (HWC): The unit can be optionally configured to control hot water, with programmable setpoints that automatically adjust during multiple divert operations.
  • Cold Product Recording (CPR) & Control (CPRC): The AV-9900 provides optional Cold Product Recording or Cold Product Recording/Controlling functionality, with programmable ranges to ensure maximum readability, including Clean-In-Place (CIP) temperatures.
  • Safety Flow Limit Recording (SFLR): Available for meter-based timing systems, this feature can include both recording and control options. Flow rates can be displayed in percent or engineering units, such as GPM, with black ink for easy identification.

PMO Compliance for HTST, HHST, and UHT Applications

The AV-9900 meets all Pasteurized Milk Ordinance (PMO) requirements for HTST, HHST, and UHT applications, ensuring compliance and reliability for critical pasteurization processes. With its advanced control capabilities and versatile configuration options, this unit is the ideal choice for maintaining product safety and process efficiency.

Key Features AV-9900 HTST Recorder Controller

  • Four-Color Recording Technology: Prints all trends, scales, events, and customer-specific messages on a plain 12” chart for maximum clarity and precision.
  • Integrated Recording and Control: Hot product, cold product, hot water, and flow-rate can all be recorded and/or controlled in a single unit, streamlining process monitoring.
  • PMO Compliance: Meets all PMO requirements for HTST, HHST, and UHT applications, ensuring legal compliance and safe operation.
  • Safety Thermal Limit Recorder (STLR): Provides up to 5 selectable diversion setpoints with optional remote selection.
  • Dual-Element 1,000 ohm RTD Sensor: Ensures failsafe product temperature monitoring with continuous sensor balance checks.
  • Cold Product Recording/Control (CPR/CPRC): Customizable ranges for product temperatures and CIP.
  • Safety Flow Limit Recording (SFLR): Available for systems with meter-based timing.

Upgrade to Paperless with the PPR Paperless Process Recorder

While the AV-9900 provides industry-leading accuracy and reliability, consider upgrading to the PPR Paperless Process Recorder for an even more streamlined approach to process monitoring. The PPR eliminates the need for physical charts, reduces maintenance costs, and simplifies audit preparation. With full digital capabilities and cloud integration, the PPR offers:

  • Digital Recordkeeping: Say goodbye to paper charts with comprehensive digital trendlines.
  • Cloud Integration: Secure, real-time access to data for easy auditing and compliance.
  • Maintenance-Free Operation: No more replacing print arms, paper charts, or ink.

Explore the benefits of upgrading to the PPR Paperless Process Recorder for modern process control and compliance.

Request a Demo today to see how the AV-9900 HTST Recorder Controller or PPR Paperless Recorder can enhance your pasteurization process.

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Spare Parts

ET-50033701 Nema 4 X Panel Gasket
60803201 Cover Seal ( 4.75' )
ET-SMM4 Seal Post - Platen
36602A1109 Nut For Platen Seal Post
56014E0048 Current Output Pcb - 2 Output - Ext Pwr
60500804 Pen Cartridge - Four Color
64426603 Relay Board Two Relays
64426605 Relay Board, 4 Relays
64427203 Universal Input Board, Single Input
64427205 Universal Input Board, Dual Input
64427601 Hardware Kit, Relay Board - Board 1
64427602 Hardware Kit, Relay Board - Board 2
64427701 Mounting Hardware, Input Board One
64427702 Hardware Kit, Input Board 2 - 3 - Or 4
64428001 Power Supply Board
64428101 Motor Driver Board
64428201 Display
64428301 Chart Drive Motor
64428404 Pen Arm Assembly - 4 Pen
64428501 Cable, Display To Driver Board
64428502 Cable, Motor Driver To Power Supply
64428503 Cable, Motor Driver To Motherboard
64428504 Cable, Power Supply To Motherboard
64429101 Hardware Kit Transmitter Power Supply
64429202 Transmitter Power Supply , Two
64429204 Transmitter Power Supply , Four
64429301 Hardware Kit , Current Out - Board 1
64429302 Hardware Kit - Current Out - Board 2
64430101 Kit, Chart Nut And Ring
64430901 Current Output Board - 1 Output
64430902 Current Output Board - 2 Output
64436302 Seal Post/Insert - Case
72801401 Battery
00215401 12" Chart Htst
42040A0006 Fuse - 3A ( Series 312 ) X 2 - 110 Volt Av9900
50034001 Keypad
64427902 Av9900 (Htst) Motherboard
ET-72102618 Fuse - 1.5 A ( Series 312 ) X 2 - 220 Volt Av9900
SP04624809 Htst Input Board
SP04625105 Htst Relay Board
64406305 KIT CHART PLATEN ASSY HTST

Configuration and 3D Data