The turbidity sensor allows instant and accurate monitoring of product changeovers or CIP programs. During the phase separation of the media or during the start-up and emptying of the process, the media must be differentiated. The turbidity sensor can detect the instant a liquid media reaches a pre-defined specification, automatically switching media to its appropriate container. The benefit to a CIP system comes from having a good control pre-rinse. The turbidity sensor determines when the pre-rinse has flushed the soil from the system. If the water runs to long, you use far too much water and don’t know where your soil or high BOD comes in. If the first rinse is done correctly, the rest of the wash cycle is predictable with corresponding chemical savings. The CIP process monitors the flow of solvents for the pre-rinsing, cleaning and final rinsing operations which are performed with acids, bases and water. The process includes the following process steps:
To eliminate the risk of bacteriological contamination, CIP is sometimes followed by sterilization with steam via a process known as SIP (sterilization-inplace). Most semi-modern CIP processes are known as recovery systems where every attempt is made to re-use the cleaning agents as many times as possible for both cost and environmental considerations. When starting up, running empty or transferring between tanks, the milk product must be differentiated from the rinse water remaining in the piping. The infrared light is directed to the center of the pipe. This eliminates any potential variances caused by temperature, changes in viscosity, or build-up on the pipe. The measurements are always accurate and repeatable.
For example, here are the principles of operation of the ITM-3(Now ITM-51) turbidity sensor:
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