Conditions for efficient and reproducible CIP-cleaning
In CIP cleaning, all parts of the production equipment, i.e. tanks, pipes and process lines, with all built-in components such as pumps, valves or sensors, are cleared of product residues, traces of cleaning chemicals, microbes, bacteria or other substances by a multistep process with different rinsing and cleaning liquids. A new production process can start immediately after the CIP process.
The quality of CIP cleaning can be monitored by inline analysis or sampling after each intermediate step and at the end of the overall process.
The CIP process costs are influenced by different factors such as:
Sanitary sensors can help to increase the degree of automation and thereby
Maximum CIP cleaning efficiency is typically achieved by using the following types of sensors:
A CIP cleaning process consists of several coordinated steps. In general, these are
First, the product remaining in the plant is pushed out with water or with pigs and deposits are removed during pre-rinsing. In the further steps, organic trace elements are eliminated by means of caustic and mineral deposits are removed by the use of acid. Intermediate and final steps are flushing with water.
The duration, intensity and temperature of the individual cleaning steps depend on many factors, such as the chemical properties and viscosity of the products, whether only one or several alternating products are run in a system, the technical properties of the system (e.g. tank size, tube diameter, pipe length, etc.) and production-specific devices in the process (e.g. heater, filter, spray nozzles, etc.).
Often, the process is controlled through predetermined, pre-calculated process parameters. The pressure and thus the flow rate, the temperature and the duration of each process step and the corresponding control of the valves and pumps are programmed into the PLC and then run automatically. Such a passive control for the CIP process must take into account the above factors individually. To avoid defective results and to achieve the required cleaning quality with certainty, time buffers and safety margins must be provided between each individual step. This extends the overall duration and also leads to resource losses due to changeovers that are too early or too late, i.e., too much product or chemicals can end up in the sewage.
Analytical sensors such as turbidity or conductivity meters, your "eye in the pipe", measure the quality of the liquids inline and continuously, thus enabling active control in real time, based to the momentary circumstances.
You can precisely control at any moment
This allows for